3D printing can be referred to as method of
getting virtual 3D model printed onto a 2D object. 3D printing falls in
the category of ‘rapid prototyping’ technology. The function
typically performed by 3D printers is that of printing consecutive
layers on the previous ones for building up a 3D object. It is easier,
more affordable, and faster to use 3D printers as compared to other
technologies related to additive fabrication.
Technologies: Initially, production of a prototype required a lot of
man-hours, tools, and experienced labor. For instance, after designing
a novel Street Light Luminaire digitally, drawings used to be sent to
accomplished craftsmen where the paper design used to be followed with
utmost pains and a 3D prototype used to be formed in wood through the
utilization of the entire shop that is full of costly tools and working
machinery. One can easily make out that this process consumed a lot of
time. Moreover, the skillful labor was not all that cheap. These
shortcomings necessitated the need of rapid prototyping.
3D printing has a variation called Inkjet Printing System. It involves
binding of fine powder layers (resins, cornstarch, or plaster) by the
way of printing a gum from inkjet print head as per the shape of every
cross-section as spotted by the CAD file. This is the only technology
allowing full color prototypes to be printed. It is believed to be the
quickest method.
Alternately, liquids are fed by these machines. Photopolymer is one of
such kind. These machines make use of UV (ultraviolet) flood lamp. It
is mounted in print head for curing each layer on its deposition. FDM
(Fused deposition modeling) makes use of nozzle for depositing molten
polymer layer by layer, on the support structure. The other approach is
Selective Fusing of Print Media in the granular bed. Here, the media
that has been unfused supports thin walls and overhangs in the piece
which is being produced, thereby reducing need for temporary auxiliary
supports for the work piece.
Ultimately, 3D Micro fabrication technique having a photo
polymerization of 2-photons might be used to make ultra small features.
Here, the preferred 3D object gets traced out by a completely focused
laser in a gel block. The curing of gel into a solid takes place only
in places where laser had been focused, owing to photo excitation’s
non-linear nature. The gel that is left out gets washed away.
Resolution: Resolution is measured in terms of layer thickness. The X-Y
resolution is given in dpi. 100 microns is the characteristic layer
thickness. The X-Y resolution is compatible with laser printers.
Diameter of the particles, i.e. 3D dots is around 50-100 microns.
Applications: Standard applications are inclusive of design
visualization, metal casting, CAD/prototyping, architecture,
geospatial, education, healthcare, retail/entertainment, etc. Off late,
3D printing technology is being used in artistic expressions. Its
biotechnological applications include bio-printing, computer-aided
Tissue engineering, and organ printing.
Self-replication: The main purpose behind using 3D printing technology
is its ability to replicate itself. RepRap is one such printer. It has
the ability to print plastic parts and circuit boards. It is believed
to print metals in future.