Rapid Prototyping can be defined as the process of
constructing physical objects automatically by making use of 'solid
freeform fabrication'. The initial techniques regarding prototyping
came into being in late 1980s. They were then used for producing
prototype parts and models. In today's world, they are being used for
much wider applications. For instance- manufacture of quality parts.
This technology is used by certain sculptors for producing complex
shapes in order to display them in 'fine arts exhibitions'.
Origin:
Rapid prototyping has taken virtual designs through 'animation modeling
software' or 'computer aided design (CAD)'. Thereafter, transformation
into virtual, thin, horizontal cross-sections takes place. Each
cross-section then gets created in the physical space. This process
goes on till the model gets completed. It is better known as WYSIWYG
process. Let's understand this process in detail.
WYSIWYG:
WYSIWYG as the abbreviation for 'What You See Is What You Get'. It is
used in 'computing' for describing a system wherein content looks
similar to final product at the time of editing. It is generally used
in word processors. However, this use is in the form of HTML (Web)
authoring. The popularization of this phrase was carried out by the
comedian 'Flip Wilson'. His character 'Geraldine' used to say this very
often to give an excuse against her idiosyncratic behavior.
This
expression came to be applied later to computer-based applications as
practicality in technology arrived. At times, it is phonetically
spelled as 'Wizzywig' or 'Wizywig'. It has also been used as a brand
name for a 'lighting design tool' utilized in theatre industry to
pre-visualize the shows and 3D CAD.
The process further : The
additional fabrication causes the machine to read data from CAD
drawing. After that, consecutive layers of powder, sheet material, or
liquid are laid down. Likewise, a model gets built-up from a chain of
cross-sections. Such layers, corresponding to CAD model's virtual cross
section, are then fused automatically or joined together for creating
the ultimate shape. The basic advantage of additive fabrication goes to
state that any geometric feature or shape can be created through this.
The
CAD software and machines are interfaced by the 'standard data
interface' in the 'STL file format'. The function of STL file is
approximating the shape of an assembly or a part by making use of
triangular facets. Surfaces of higher quality are produced by smaller
facets.
The word 'rapid' can be used relatively. The construction
of models using present-day methods could take time ranging from a few
hours to a few days. This depends on the technique used, along with the
complexity and size of the model. The additive systems take less time.
They can produce models within some hours. Some techniques such as
'solid freedom fabrication' make use of two materials for construction
of parts. The 1st material is known as 'part material' and the 2nd one
as 'support material'. The removal of support material takes place by
heat. It might also be dissolved with water or any other solvent. When
it comes to manufacture of plastic products, that too in large
quantities, injection molding proves to be a cheaper alternative.