Rapid technology prototyping, alternately
referred to as rapid prototyping (RP), is currently the most advanced
method for quickly creating a prototype.
This technology
is accomplished by using a rapid prototyping machine. Rapid prototype
machines can produce prototypes in mere hours. Depending on the
complexity of the prototype, it may take anywhere from just a few hours
to a few days for its completion.
Rapid technology prototyping is
also commonly called solid free-form fabrication, layered
manufacturing, or computer automated manufacturing.
The benefits of using rapid technology prototyping are…
»Any object of any complexity can be formed fairly easily and quickly without the need for machine setup or assembly.
»Objects are made from multiple materials or as composites.
»Since usually only a single unit is produced, the costs can be kept down to a bare minimum.
Here’s a brief explanation of how it works…
Basically,
rapid technology prototyping takes traditional 2 dimensional printing
and adds a third dimension to it. Therefore, rapid prototyping machines
are fondly called 3 dimensional printers. Rapid technology prototyping
takes a Computer-Aided Design (CAD) model and using a laser, creates a
physical model out of a variety of media. The media types include
paper, ceramic material, wax, or even plastic.
In contrast with
most machining processes, rapid technology prototyping is an “additive”
technique. This means layers of media (whether paper, ceramic, wax or
plastic) are combined to create a 3-D solid object. Most machining
processes, such as drilling and grinding, are “subtractive” techniques,
where material is removed from a solid block.
The process of rapid technology prototyping is listed out below …
»First, you need a CAD model of your invention.
»Next, the
CAD model must be converted to STL (stereolithography) format. This
file represents your invention as a series of triangles like that of a
cut diamond. STL does not represent curved surfaces, only cut surfaces.
However, you can create what appear to be curved surfaces by increasing
the number of triangles.
»The STL file will need to be sliced into layers from 0.01 mm to 0.07 mm thick, depending on the build technique you choose.
»Construction
of the object takes place layer by layer. The rapid technology
prototyping machine builds the layers from the selected media.
»The final step is to clean and finish the prototype. In many instances, it will be sanded, polished or painted.
What is it used for?
Rapid technology prototyping is commonly used by inventors to help
communicate their invention to a patent attorney or a trade
representative. It may also be used for gaining manufacturing quotes,
trying to sway investors and in marketing focus groups. As you can
imagine, it is much easier to communicate an invention using a 3-D
prototype than with a 2-D drawing or blueprint.
What does it cost?
Of course, costs range due to the complexity and size of your
invention. They can also increase if you need additional design work
such as painting done. Smaller prototypes can be made using rapid
technology prototyping for about $250. You can gain an estimate by
calling several companies.
There are limitations to rapid
technology prototyping, but it truly is revolutionary. In the past,
inventors had to wait weeks, sometimes up to months and pay much higher
fees to have a single prototype made.
It is also possible to use
rapid technology prototyping for making tools. This technique is known
as rapid tooling. In addition, it can even be used for the production
of parts and manufactures, known as rapid manufacturing.
Please visit www.PatentYourInventions.com to learn more about patenting, prototyping and marketing your invention.
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