Simply put, a rapid prototyping process is a
procedure or method wherein a design is tested during the early parts
of its development.
This type has been proven to be more useful
in projects that involve large-scale designs. From the name, rapid
prototyping involves quickly constructing a scale down model of large
objects through the aid of computerized three dimensional images.
These
virtual designs are broken into parts or cross sections which
identically represents the actual object. When building the prototype,
a machine will read the information from the computer and would
construct the images segment by segment until the whole prototype has
been created.
Depending on the type of the machines and the
models size, constructing a prototype using the rapid prototyping
process may take from 3 to more than 70 hours. Others even take months
to complete.
Usually CAD is used to construct the virtual model
which later on is converted to the STL file format. A rapid prototype
machine then processes the .STL file and creates layers of the model.
Layer
upon layer, the segments are piled on top of each other until the model
is created. These layers are glued together by using lasers. These
layers are made of either liquid or powdered materials.
Afterwards,
when all the layers have been laid down, the superstructure of the
model is removed revealing the unpolished surfaces of the prototype.
The prototype model is then cleaned.
A lot of companies prefer
using rapid prototyping because it offers the best benefits to them.
Using rapid prototyping processes increase effective communication,
decrease development time, reduce the prevalence of costly mistakes,
lessen any sustaining engineering changes, and help extends product
life through the addition of essential features and remove unneeded
features during the early developments of the design.
By allowing
engineers, manufacturers and even the marketing and purchasing people
take a look at the product during the onset of its development they can
identify and correct mistakes while it is still cheaper to do so.
Among
the types of rapid prototyping processes include stereolithography,
selective laser sinthering, laminated object manufacturing, solid
ground curing and rapid tooling. The standard interface between CAD
software and rapid prototyping machines is the STL file format.
MacroMind
Director (MMD) is another type of prototyping tool which combines a
text, graphics, animation as well as music and other sound, and video.
This type of tool has been used more commonly in film, engineering,
education and business industries. Most of the output is simulations,
visualizations and presentations.